In industries where hazardous materials are present, the importance of emergency equipment cannot be overstated. Among the most critical of these safety tools are drench showers—engineered systems designed to deliver a deluge of water over the body in seconds to prevent or minimize chemical injuries. But what exactly sets a drench shower apart from other types of emergency equipment? Why is its design so crucial, and what standards must it meet to be effective and compliant?
The Unique Role of Drench Showers in Workplace Safety
Drench showers serve a very specific function in the spectrum of emergency decontamination. Unlike eye wash stations or face wash units—which are targeted at localized exposure—drench showers are designed to quickly saturate the entire body with water, neutralizing and flushing away corrosive substances or hazardous materials.
These systems are especially critical when:
An employee’s clothing or skin is exposed to harmful chemicals
Large surface areas of the body are affected
There’s a need for rapid and full-body irrigation
An employee is incapacitated and needs assistance in decontaminating
Where other emergency devices may fall short in scope or coverage, drench showers provide the broad, immediate response necessary for full-body decontamination.
Key Design Elements That Set Drench Showers Apart
The term “drench” is deliberate—it emphasizes the sheer volume of water and coverage area needed to make these showers effective. Several engineering and design features make drench showers stand out:
1. High Flow Rate Delivery
A compliant drench shower must deliver water at a minimum flow rate of 20 gallons per minute (GPM) at 30 psi. This high flow rate ensures that enough water reaches the exposed area rapidly, helping to dilute and flush away chemicals.
2. Unobstructed Coverage
Drench showers are built to deliver water over the entire body simultaneously. The spray pattern must cover at least 20 inches in diameter at 60 inches above the surface on which the user stands. This ensures uniform coverage, minimizing the chances of contaminants remaining in place.
3. Hands-Free Activation
In an emergency, time is critical. That’s why drench showers are required to have single-motion, hands-free activation. Pull rods or paddles are typical mechanisms—once engaged, water must begin flowing in less than one second and continue without the user holding any control.
4. Durable Construction Materials
The materials used must resist corrosion, chemical attack, and extreme environmental conditions. At B-L-S Industries, Inc., we use stainless steel, galvanized steel, and durable coatings to extend product life even in the harshest environments.
5. Tepid Water Delivery
Recent ANSI updates require that emergency showers deliver water within a tepid range (60°F to 100°F). This temperature helps avoid thermal shock, hypothermia, or delayed usage due to discomfort, especially when the shower needs to be used for 15 minutes or more.
Compliance Requirements: Understanding ANSI and OSHA Standards
Ensuring your drench shower meets regulatory standards isn’t just good practice—it’s a legal necessity. Two primary standards govern these systems in the United States:
ANSI/ISEA Z358.1 – The Gold Standard
The ANSI/ISEA Z358.1-2014 standard outlines the design, performance, installation, use, maintenance, and training requirements for emergency equipment. Under this standard:
The drench shower must be installed in a location accessible within 10 seconds from hazardous areas.
The path to the unit must be free of obstructions.
Water flow must remain constant for at least 15 minutes.
Units must be inspected weekly and tested annually for performance validation.
ANSI compliance isn’t legally binding by itself, but OSHA often references ANSI standards when evaluating workplace safety violations. Non-compliance can result in fines, citations, and increased liability in the event of injury.
OSHA Regulations
OSHA doesn’t explicitly detail every feature of drench showers, but it mandates that employers provide suitable facilities for quick drenching or flushing of the eyes and body when employees may be exposed to injurious corrosive materials. This requirement is found in:
29 CFR 1910.151(c) for general industry
29 CFR 1926.50(g) for construction
OSHA inspectors frequently refer to ANSI Z358.1 when assessing compliance, making ANSI adherence a practical requirement for most workplaces.
Installation Considerations: Getting It Right the First Time
Installing a drench shower isn’t as simple as mounting it on a wall and connecting water. Proper installation ensures compliance and functionality in a crisis. Here are essential factors:
Location & Accessibility
The shower must be installed no more than 10 seconds travel time (roughly 55 feet) from the hazard area. The pathway should be:
Clearly marked with visible signage
Well-lit
Free from obstructions or locked doors
If chemicals can cause delayed injury (like corrosives that don’t immediately burn), the unit must be even closer.
Water Supply
The unit needs to be connected to a water source that can provide sustained flow at the correct pressure for 15 minutes or more. A dedicated line is preferred to prevent pressure drops.
Drainage
Although ANSI doesn’t require it, having an effective drainage system minimizes the risk of puddles, slips, and contamination. Consider floor drains or grated surfaces during planning.
Climate Concerns
Freeze protection is vital in outdoor or unheated environments. B-L-S Industries offers heated shower enclosures and frost-proof units designed to perform reliably even in sub-zero temperatures.
Common Misconceptions About Drench Showers
Even among safety professionals, there are several myths about drench showers. Let’s clear up a few:
“Any shower head will do.”
False. Drench showers require specialized heads that distribute water evenly over the body. Domestic shower fixtures will not meet ANSI requirements.
“Employees will never need to use it.”
Hopefully not, but the system must always be ready for immediate use. Accidents are unpredictable, and equipment maintenance and testing must be routine.
“We can skip heating—it’s too expensive.”
Not so. Tepid water is now a compliance standard. If the water is too cold, employees may leave the shower early or avoid it altogether, risking further injury.
Real-World Applications: Who Needs a Drench Shower?
Drench showers are used in a broad range of industries. Any facility that uses or stores hazardous chemicals, corrosives, solvents, or biological agents should have compliant drench showers. Common industries include:
Chemical manufacturing
Petrochemical and oil refining
Pharmaceutical labs
Pulp and paper mills
Food processing facilities
Mining and mineral extraction
Industrial cleaning operations
In these environments, spills, splashes, and vapor exposure can happen without warning. A drench shower is often the first and best defense against long-term injury.
Custom vs. Standard: Which Type Is Right for You?
At B-L-S Industries, we provide both standard and custom-engineered emergency showers. Here’s how to choose:
Standard Units
Perfect for facilities with predictable layouts and environmental conditions. These units are ANSI-compliant, cost-effective, and readily available.
Custom-Designed Units
Ideal for specialized work zones or extreme environments. We can design showers to fit:
Remote or outdoor use (solar-powered, tank-fed, insulated)
With over 40 years of engineering expertise, our team can create the right solution for any environment.
Training and Maintenance: Don’t Set It and Forget It
Weekly Activation
ANSI requires that showers be activated weekly to ensure proper function and clear the line of any sediment or bacterial buildup.
Annual Performance Testing
A full functionality test must be conducted yearly, verifying flow rate, spray pattern, and valve operation.
Employee Training
Personnel must be trained on:
When and how to use the shower
Proper disrobing protocol (contaminated clothing can worsen exposure)
What to expect during use (shock, water temperature, duration)
Ongoing training and signage can make the difference between hesitation and decisive action.
Why Choose B-L-S Industries, Inc.?
Since 1976, B-L-S Industries has been a trusted leader in emergency safety equipment, providing solutions that meet and exceed industry standards. Headquartered in Carl Junction, MO, we offer more than just products—we offer peace of mind.
Here’s what sets us apart:
Over Four Decades of Proven Expertise
Wide Selection of Emergency Showers & Eye Wash Stations
Custom Engineering Solutions for Unique Applications
Durability in Extreme Environments
Tepid Water Systems and Heated Enclosures
Ongoing Customer Support and Maintenance Guidance
From concept to installation, we partner with you to ensure the protection of your workers.
Make Safety a Standard, Not a Goal
If your workplace includes exposure to hazardous chemicals or corrosive materials, don’t leave emergency preparedness to chance. A fully compliant, well-maintained drench shower can mean the difference between temporary discomfort and lifelong injury.
At B-L-S Industries, Inc., we’re committed to providing engineered safety solutions that work when you need them most. Whether you require a standard system or a custom-built configuration, our team is ready to help you choose the right unit for your environment.
Contact us today to learn more about our drench showers, eye wash stations, or complete safety systems.
In industries where exposure to hazardous chemicals, extreme temperatures, or high-risk materials is a part of daily operations, emergency preparedness is non-negotiable. One crucial piece of equipment that plays a vital role in employee safety is the enclosed safety shower. Unlike traditional open drench showers, enclosed models are designed to provide superior protection and efficiency in emergency decontamination scenarios. But with a higher price tag and specific infrastructure requirements, are enclosed showers truly worth the investment?
What Are Enclosed Safety Showers?
Enclosed safety showers are self-contained structures that combine a drench shower, eye/face wash stations, and often heating or insulation elements inside a booth or cubicle-like enclosure. They are designed to protect the user from external environmental conditions—like freezing temperatures or exposure to wind—during a decontamination event.
Unlike open showers, which are installed in open warehouse or lab spaces, enclosed models often include:
Doors or curtains for privacy and containment
Integrated heating systems for cold climates
Insulation and drainage to control waste and temperature
Interior lighting and alarms for increased usability and visibility
These features make them ideal for outdoor installations, remote sites, and extreme environments where rapid, efficient response is paramount.
The Pros of Enclosed Safety Showers
1. Temperature Regulation for Year-Round Compliance
One of the most significant advantages of enclosed units is their ability to maintain water and air temperatures within the ANSI Z358.1 standard (60-100°F). In environments subject to extreme cold or heat, temperature regulation is critical to ensure:
The user can remain under the shower for the full 15-minute minimum duration without hypothermia or thermal shock.
Water doesn’t freeze in supply lines or pipes, which would render the shower useless.
ANSI compliance is maintained throughout all seasons, avoiding legal or regulatory liability.
2. Enhanced Privacy and Psychological Comfort
Many users are reluctant to use open showers due to concerns over privacy. Enclosed units offer a secure and private environment, encouraging proper decontamination without hesitation. This is especially important in larger or public facilities where visibility may inhibit immediate use.
3. Protection From Wind, Debris, and External Hazards
Outdoor or industrial environments often expose emergency equipment to elements such as dust, wind, rain, or chemical splashes from nearby work. Enclosed safety showers offer:
A sealed environment for safer rinsing
Reduced risk of contamination from surrounding areas
Protection against projectiles or falling materials in active zones
4. Integrated Systems for Rapid Response
Many enclosed units feature built-in alarms, lighting, and automatic activation systems. These integrations reduce reaction time and improve visibility for rescue teams, helping guide them to the incident faster.
5. Long-Term Durability and ROI
While the upfront cost of an enclosed unit is higher, these systems are often built with corrosion-resistant materials like stainless steel and are engineered for rugged environments. This leads to:
Fewer repairs and replacements over time
Reduced operational downtime
Greater longevity, even in harsh conditions
The Cons of Enclosed Safety Showers
1. Higher Initial Costs
Enclosed safety showers can cost several times more than open models due to their structural components, insulation, and optional features like heating systems and alarms. This can present a budget challenge for smaller operations.
2. Installation Complexity
Setting up an enclosed unit requires:
Electrical access (especially if heated)
Adequate drainage planning
Potential building permits
Additional space allocation
The complexity can increase installation time and may require coordination with multiple trades (plumbing, electrical, construction).
3. Maintenance Demands
Though durable, enclosed systems have more components that need regular inspection:
Heating and ventilation systems
Door seals and drainage
Interior lighting or alarms
If neglected, these parts can degrade over time or fail when needed most. A proactive maintenance plan is essential.
4. Space Requirements
Not all facilities have a footprint that is available for a full enclosure. In space-constrained areas, wall-mounted or recessed options may be more viable.
Key Considerations Before Investing
When evaluating whether enclosed safety showers are right for your facility, consider the following:
1. Environmental Conditions
Is your facility located in an area with sub-zero winters, blistering heat, or high humidity? If so, the risk of water freezing or overheating in standard units can render them non-compliant and dangerous. Enclosed, heated units solve this problem effectively.
2. Compliance Obligations
Facilities subject to OSHA or ANSI regulations (such as labs, manufacturing, or refineries) must ensure the accessibility and functionality of emergency showers at all times. Enclosed systems provide year-round assurance that these standards are met.
3. Exposure Risk
Are your employees working with highly corrosive chemicals, solvents, or particulates? In high-risk environments, the extended use of a safety shower may be necessary. An enclosed system allows for more comfortable and effective decontamination, especially in remote or unmanned locations.
4. Site Layout and Accessibility
Evaluate whether your facility layout accommodates the required clearances and drainage needs. Can the unit be placed within 10 seconds (55 feet) of hazard zones, as ANSI Z358.1 mandates? Will your staff be able to reach it quickly in an emergency?
5. Budget and Lifecycle Costs
While enclosed systems are a larger initial investment, their lifecycle cost may be lower due to:
Improved durability
Reduced risk of equipment failure
Lower exposure to liability
Improved employee outcomes (fewer injuries, faster return to work)
Run a cost-benefit analysis that includes installation, maintenance, and risk mitigation.
When an Enclosed Safety Shower Is Essential
Certain industries almost always benefit from enclosed systems:
Chemical Manufacturing: Frequent exposure to caustic substances requires reliable rinsing capabilities year-round.
Oil & Gas: Many field sites are located in remote or extreme climates where open systems are not viable.
Mining & Aggregates: Dust, debris, and rugged environments create unique hazards that enclosed models can contain.
Pharmaceuticals and Labs: Containment and privacy are often regulatory requirements in controlled environments.
Food and Beverage: Where sanitation and hygiene are tightly monitored, enclosed systems help minimize contamination.
Customization Options to Maximize Value
At B-L-S Industries, Inc., we understand that no two facilities are alike. That’s why we offer a wide range of customizable options for our enclosed safety showers, including:
Heated tanks and pipe tracing for freeze protection
Hands-free operation and motion sensors
Flameproof and explosion-resistant builds for volatile locations
Solar-powered units for off-grid applications
Alarms, strobes, and remote monitoring systems for incident alerts
Our engineers will work closely with your safety and facilities teams to design a solution tailored to your exact operational requirements.
Case Study Snapshot: A Midwestern Refinery
One of our clients—a petroleum refinery in the Midwest—experienced frequent freeze-ups with their old open-style safety showers. Not only did this put them out of ANSI compliance for half the year, but employees were reluctant to use the showers due to the extreme cold. After switching to B-L-S Industries’ enclosed, heated units, they:
Maintained full compliance year-round
Reduced safety incidents by 30%
Reported a 60% increase in proper shower use during incidents
Cut long-term maintenance costs by over 40%
Are Enclosed Safety Showers Worth the Investment?
If your facility is exposed to harsh climates, deals with dangerous substances, or simply wants to provide the most effective emergency response for your team, enclosed safety showers are not just worth the investment—they’re essential. While the initial costs may be higher, the long-term value in compliance, durability, employee protection, and liability mitigation is clear.
At the end of the day, a safety solution is only effective if it’s used properly, and employees are more likely to use a system that is accessible, comfortable, and operational in any condition.
Ready to Enhance Your Emergency Preparedness?
Since 1976, B-L-S Industries, Inc. has been a trusted partner in industrial safety. Based in Carl Junction, MO, we bring over four decades of experience delivering top-quality, ANSI-compliant emergency drench showers and eye/face wash stations to businesses across the U.S. and beyond.
Whether you need a standard model or a fully customized heated enclosed safety shower, our team of engineers and safety professionals is here to help you protect what matters most—your people.
Contact us today to discuss your project, request a quote, or explore our full range of emergency safety products. Your team’s safety is our highest priority.
In any industrial or laboratory setting where hazardous chemicals are handled, ensuring the safety of employees is paramount. Among the many safety protocols in place, the emergency safety shower stands as a critical component of workplace safety infrastructure. From chemical splashes to accidental exposures, an emergency safety shower provides the first line of defense in protecting employees from serious harm.
What is an Emergency Safety Shower?
An emergency safety shower is a piece of safety equipment designed to quickly drench a person who has been exposed to hazardous substances, such as chemicals, biological agents, or extreme heat. It typically consists of a showerhead capable of delivering a high volume of water over the entire body, ensuring contaminants are quickly and thoroughly rinsed away.
These showers are strategically installed in workplaces where there is a risk of chemical spills, splashes, or other hazardous exposures. They are often accompanied by emergency eye wash stations, which specifically target the eyes and face in case of exposure.
Why Immediate Action Matters
When an employee is exposed to a hazardous material, every second counts. Chemical burns, irritation, and absorption through the skin can happen in a matter of moments. The purpose of an emergency safety shower is to provide immediate decontamination—the faster the response, the better the chances of preventing serious injury or long-term health effects.
A delay in decontamination can lead to:
Deep tissue damage
Chemical absorption into the bloodstream
Eye damage or blindness
Inhalation hazards if vapors are present
Therefore, having a properly functioning and easily accessible emergency safety shower can mean the difference between a minor incident and a life-altering injury.
OSHA and ANSI Compliance for Safety Showers
Understanding the Standards
Compliance with regulatory standards is not optional when it comes to emergency safety showers. In the United States, the primary standards governing emergency shower equipment are set by:
OSHA (Occupational Safety and Health Administration) under 29 CFR 1910.151(c), which mandates that “where the eyes or body of any person may be exposed to injurious corrosive materials, suitable facilities for quick drenching or flushing of the eyes and body shall be provided within the work area.”
ANSI/ISEA Z358.1-2014 (and updates), which provides more detailed guidelines on the design, installation, performance, and maintenance of emergency showers and eye wash stations.
Key Compliance Points
To ensure compliance with ANSI/ISEA Z358.1 standards:
Location: Showers must be located within 10 seconds (approximately 55 feet) of the hazard.
Flow Rate: Emergency safety showers must deliver a minimum of 20 gallons per minute (GPM) for at least 15 minutes.
Water Temperature: The delivered water must be tepid, defined as between 60°F and 100°F (16°C–38°C), to prevent thermal shock or additional harm.
Accessibility: The path to the shower must be free of obstructions, with clear signage and proper lighting.
Testing: Weekly activation and annual full testing are required to ensure the system works correctly.
Failure to comply with these standards can result in OSHA citations, hefty fines, and, most importantly, increased risk to employee safety.
Training Employees on Emergency Shower Usage
Even the most advanced safety shower is ineffective without proper training. Employees must know when, where, and how to use emergency showers in an emergency.
Core Training Components
Effective training programs should cover:
Hazard Awareness: Employees must understand the risks associated with the chemicals or substances they work with and recognize situations that warrant immediate decontamination.
Emergency Response Procedures: Clear, step-by-step instructions on what to do in the event of an exposure. For example:
Activate the shower immediately—do not waste time undressing.
Remain under the shower for at least 15 minutes, ensuring thorough rinsing.
While flushing, remove contaminated clothing to prevent further exposure.
Seek medical attention promptly after decontamination.
Location Familiarity: Employees should be familiar with the exact location of all emergency showers and eye wash stations in their workspace.
Practice Drills: Conduct regular drills to reinforce procedures and reduce panic during an actual emergency.
How to Conduct Regular Safety Checks
Routine inspections and maintenance are crucial to ensuring emergency safety showers function as intended. Here’s a checklist for maintaining your equipment:
Weekly Activation: Run the shower and eye wash stations briefly to confirm proper operation and flush stagnant water.
Annual Inspection: Conduct a comprehensive check that includes flow rate testing, temperature measurements, and functional assessment.
Recordkeeping: Document all maintenance and testing activities to demonstrate compliance and track performance over time.
Visual Inspections: Check for damage, leaks, blockages, or corrosion. Replace any worn or faulty parts immediately.
By combining hands-on training with regular maintenance, you create a culture of safety and preparedness.
Real-Life Case Studies on Safety Showers
Case Study 1: Chemical Spill in a Laboratory
A laboratory technician in a chemical processing facility accidentally knocked over a container of concentrated sulfuric acid, splashing it onto their torso and arms. Thanks to the proximity of the emergency safety shower, the technician was able to reach it within seconds and begin flushing the acid off their skin. After 20 minutes under the shower and follow-up medical treatment, the technician recovered without permanent injury. The company’s compliance with ANSI standards and effective training were critical to this positive outcome.
Case Study 2: Delayed Access in a Manufacturing Plant
In contrast, a manufacturing facility that lacked sufficient emergency showers faced a devastating incident. A worker exposed to a caustic cleaning solution could not access a shower quickly due to cluttered walkways and poorly marked equipment. The delay resulted in severe chemical burns requiring skin grafts and months of recovery. This case highlights the dire consequences of non-compliance and poor facility layout.
Case Study 3: A Success Story with B-L-S Industries, Inc.
One B-L-S Industries customer—a leading agricultural processing plant—installed a combination of standard emergency safety showers and custom-designed heated enclosures to protect workers in cold-weather environments. After an accidental ammonia leak, multiple employees were able to use the showers and eye wash stations effectively, preventing serious injuries. The plant’s investment in high-quality, compliant equipment from B-L-S Industries played a key role in safeguarding its team.
Prioritize Safety with B-L-S Industries, Inc.
Since 1976, B-L-S Industries, Inc. has been dedicated to manufacturing reliable, compliant, and durable emergency safety showers and eye wash stations. Based in Carl Junction, MO, we understand the unique challenges faced by industrial facilities and laboratories across the country.
Our commitment to workplace safety drives us to provide:
Standard and custom solutions tailored to your environment.
Heated shower enclosures for cold-weather protection.
Expert guidance on selecting and maintaining the right safety equipment.
Decades of industry knowledge you can trust.
Don’t wait until an emergency happens to realize the importance of proper safety measures. Let B-L-S Industries, Inc. help you safeguard your team with top-quality emergency safety showers and eye wash stations. Partner with B-L-S Industries and ensure your facility’s needs and explore our full range of safety products.
Your employees’ safety is too important to leave to chance. Contact us today to ensure you’re prepared for the unexpected.
Few systems are as vital as industrial showers when it comes to protecting workers in hazardous environments. These specialized safety solutions are designed to deliver immediate and effective decontamination, helping to prevent severe injuries in the event of chemical spills, burns, or exposure to harmful substances. Unlike standard safety showers, industrial showers are engineered to withstand harsh industrial settings, providing reliable, durable performance in environments where safety is non-negotiable.
What Are Industrial Showers?
Industrial showers are specialized emergency systems designed for use in environments with high exposure risks to hazardous chemicals, extreme temperatures, or corrosive materials. They are a crucial component of workplace safety in industries such as chemical manufacturing, oil and gas, pharmaceuticals, mining, and laboratories.
These systems are engineered to provide a high flow rate of water, typically around 20 gallons per minute (GPM), to thoroughly drench a person who has been exposed to dangerous substances. Industrial showers are often used in conjunction with emergency eye and face wash stations, creating a comprehensive safety solution for fast decontamination.
Common Features of Industrial Showers
Industrial showers are built with robust components to handle the rigors of demanding industrial environments. Common features include:
Heavy-Duty Construction: Industrial showers are often constructed with corrosion-resistant materials such as stainless steel or galvanized steel to withstand harsh chemicals and weather conditions.
High Flow Rates: These units deliver a continuous, powerful flow of water that ensures rapid and thorough rinsing of contaminants from the body.
Temperature Control Options: Many industrial showers can be equipped with tempered water systems or heating elements to prevent thermal shock, especially in cold climates.
Activation Mechanisms: Industrial showers use easily accessible pull rods or push plates, enabling rapid activation in emergency situations.
Drainage and Containment Systems: Some units include built-in drainage or collection systems to manage wastewater and prevent contamination of surrounding areas.
Enclosures: For extreme conditions, industrial showers may be enclosed or insulated, offering protection against environmental factors such as wind, snow, or freezing temperatures.
These features are specifically tailored to the challenges faced in industrial settings, ensuring that the equipment remains operational and effective when it’s needed most.
Differences Between Industrial and Safety Showers
While industrial showers and standard safety showers share the same fundamental purpose—emergency decontamination—they are distinct in several key aspects:
When to Use an Industrial Shower Over a Safety Shower
Choosing between an industrial shower and a standard safety shower depends on the specific hazards present in your facility:
Industrial Showers are ideal when:
Your worksite handles highly corrosive, toxic, or reactive chemicals.
The environment poses extreme temperature challenges, such as outdoor refineries or cold-storage facilities.
You need to ensure compliance with stringent industry standards like ANSI Z358.1 or OSHA 1910.151(c).
You require customized configurations, such as heated enclosures or combination units with eye/face wash stations.
Safety Showers are sufficient when:
The exposure risk is lower, such as in light manufacturing or academic labs.
You don’t need the advanced features or heavy-duty construction of an industrial-grade unit.
Ultimately, industrial showers provide enhanced safety and resilience in environments where the stakes are highest.
How to Choose the Right Industrial Shower
Selecting the appropriate industrial shower for your facility requires a careful assessment of your specific hazards, environmental conditions, and regulatory requirements. Here’s a step-by-step guide to help you make the right choice:
1. Assess Your Workplace Hazards
Identify the chemicals, substances, or conditions that could cause harm. Are they corrosive? Toxic? Flammable? The severity and type of hazards will determine whether an industrial shower with enhanced features is necessary.
2. Consider Environmental Factors
Outdoor installations or facilities in extreme climates may require heated showers, insulated enclosures, or freeze-resistant components. Consider whether your industrial shower needs to function in freezing temperatures, high winds, or dusty environments.
3. Evaluate Flow Rates and Coverage
Ensure the shower meets or exceeds the flow rate recommendations of ANSI/ISEA Z358.1 (20 GPM for showers, 0.4 GPM for eye washes). Industrial showers typically offer higher flow rates to guarantee complete decontamination.
4. Review Activation and Accessibility
Industrial showers must be easy to activate—ideally operable within one second and accessible within 10 seconds of a hazard. Confirm that the placement of your showers meets OSHA and ANSI location requirements.
5. Verify Compliance with Industry Standards
Look for showers that comply with ANSI/ISEA Z358.1, OSHA regulations, and any other relevant industry guidelines. Compliance ensures that your equipment is up to standard and legally acceptable.
6. Partner with a Trusted Supplier
Work with a reputable provider like B-L-S Industries, Inc. to ensure you’re getting reliable, compliant equipment designed for the rigors of industrial use. Customization options, technical support, and long-term service are critical factors to consider.
Industry Regulations and Guidelines
Compliance with industry standards is not optional—it’s a legal and ethical responsibility. Key regulations to consider include:
ANSI/ISEA Z358.1 – 2014 Standard: Specifies the performance and location requirements for emergency eye wash and shower equipment. It mandates flow rates, activation times, and maintenance practices.
OSHA 29 CFR 1910.151(c): Requires facilities where employees may be exposed to injurious corrosive materials to provide suitable emergency showers and eye wash facilities.
Local and International Standards: Depending on your location and industry, you may also need to comply with regional codes such as EN 15154 (Europe) or other global standards.
Regular inspections, testing, and maintenance are essential to ensure ongoing compliance and equipment readiness. B-L-S Industries, Inc. can help you understand these requirements and ensure your safety systems are properly implemented.
Partner with B-L-S Industries, Inc. for Your Industrial Shower Needs
At B-L-S Industries, Inc., we understand that in hazardous environments, every second counts. That’s why we’ve been dedicated to providing top-quality emergency drench showers, eye and face wash stations, and custom safety solutions since 1976. Located in Carl Junction, MO, we take pride in serving industries across the nation with products that meet the highest standards of safety and reliability.
Whether you need a standard eye wash station, a heated industrial shower enclosure, or a completely custom safety unit tailored to your facility, B-L-S Industries, Inc. has the expertise and product range to help you protect your workforce. Our mission is to ensure that your employees are safe and your operations remain compliant, no matter how challenging the environment.
Don’t wait for an emergency to expose the gaps in your safety systems. Contact us today to discuss your industrial shower and emergency equipment needs. Let us help you build a safer, more resilient workplace—because when it comes to safety, you deserve nothing less than the best.
Proper safety measures cannot be overstated in industrial environments where workers are exposed to hazardous chemicals, extreme heat, or airborne contaminants. One of the most critical elements in ensuring workplace safety is having effective emergency shower equipment in place. These systems are designed to provide immediate decontamination, minimize injury, and potentially save lives.
What Equipment is Needed for an Emergency Shower?
Industrial facilities must be equipped with specific safety equipment that can quickly and efficiently wash away hazardous substances from the body and eyes. The goal is to minimize damage and increase the likelihood of recovery in the event of exposure.
Essential Components of an Emergency Shower
While the specific configuration may vary depending on your facility’s risks and layout, every emergency shower station should include the following core elements:
Emergency Drench Shower: A full-body shower capable of delivering a high flow of tepid water for at least 15 minutes. These units are often floor-mounted or wall-mounted and should be easy to activate in one step.
Eye and Face Wash Stations: Designed to flush hazardous substances from the eyes and face, these units provide a gentle stream of water and should allow hands-free operation once activated.
Combination Units: These systems include both a full-body drench shower and an eye/face wash station, offering comprehensive decontamination options in one location.
Heated Shower Enclosures: In colder climates, water temperature is a concern. Heated enclosures prevent freezing and ensure that water remains in the ANSI-specified “tepid” range (60°F to 100°F).
Flow Regulators and Valves: Ensure the correct water pressure and distribution across all outlets. Quick-opening valves allow water flow in less than one second and remain open without the user needing to hold it.
Drainage Systems: Emergency showers discharge large amounts of water rapidly. Proper drainage prevents secondary hazards like slipping or flooding.
Alarm and Monitoring Systems: Alarms or signal beacons can alert supervisors when a shower is activated. Monitoring systems track usage for maintenance and compliance documentation.
These components must be durable, corrosion-resistant, and capable of performing reliably in various industrial conditions. Stainless steel and galvanized steel are popular materials used in high-quality systems like those offered by B-L-S Industries, Inc.
Ensuring Compliance with OSHA and ANSI Standards
Installing emergency shower equipment is not just a best practice—it’s a legal requirement for many facilities. Compliance ensures the health of workers and protects companies from fines or liability.
OSHA Requirements
The Occupational Safety and Health Administration (OSHA) enforces general guidelines under standard 29 CFR 1910.151(c), which states:
“Where the eyes or body of any person may be exposed to injurious corrosive materials, suitable facilities for quick drenching or flushing of the eyes and body shall be provided within the work area for immediate emergency use.”
Though OSHA does not prescribe exact equipment specifications, it defers to ANSI standards to determine what qualifies as “suitable facilities.”
ANSI/ISEA Z358.1-2014 Standard
The American National Standards Institute (ANSI) developed Z358.1-2014, the definitive guideline for emergency eyewash and shower equipment. Key requirements include:
Location: Units must be within a 10-second reach (~55 feet) of potential hazards, unobstructed, and on the same level.
Water Temperature: Must deliver tepid water (60–100°F). Heated units or tempering valves may be required.
Water Flow: Drench showers should deliver at least 20 gallons per minute (GPM) for 15 minutes; eyewash stations should deliver 0.4 GPM minimum.
Activation: Equipment must activate in one second or less and remain operational without the user needing to hold a valve open.
Signage: Clear, visible signs must mark the equipment, and the area should be well lit.
Testing: Weekly activation tests and annual performance evaluations are mandatory.
Common Compliance Mistakes
Failure to meet compliance standards can jeopardize worker safety and lead to penalties. Some of the most frequent issues include:
Blocked access to units due to stored materials or clutter.
Inadequate water temperature, especially in unheated environments.
Insufficient water pressure or volume, rendering units ineffective.
Lack of regular testing, leading to non-functional valves or nozzles.
Improper placement, such as units being too far from the hazard or located upstairs/downstairs.
Routine inspections and partnering with a trusted manufacturer like B-L-S Industries, Inc. help eliminate these problems before they lead to serious consequences.
Upgrading Emergency Shower Systems
As technology evolves and regulations are updated, facilities must also modernize their safety infrastructure to stay ahead of hazards and remain compliant. Upgrading emergency shower equipment isn’t just about replacing old hardware—it’s about enhancing the overall emergency response strategy.
How to Optimize Water Flow & Pressure
Optimal water flow is critical for effective decontamination. Inadequate pressure may result in insufficient rinsing, increasing the risk of chemical burns or prolonged exposure.
To optimize performance:
Install Pressure Regulators: These maintain a consistent and safe pressure level across showers and eyewash units.
Use Flow Restrictors and Laminar Flow Nozzles: These improve coverage and comfort while preventing splashing.
Check Water Supply Lines: Ensure that pipes are properly sized and free of obstructions. Undersized lines may not deliver the required GPM.
Integrate Booster Pumps: Facilities with low municipal pressure can benefit from pumps that ensure ANSI compliance.
Modern systems often include built-in sensors to monitor flow rate and usage, allowing for predictive maintenance and real-time alerts.
Benefits of Heated Shower Enclosures
In colder environments or outdoor installations, unheated units may become unusable due to freezing water lines. Heated emergency shower enclosures solve this problem by maintaining a tepid water supply and protecting both equipment and users from cold-related stress.
Advantages include:
Guaranteed usability year-round
ANSI-compliant water temperature delivery
Employee comfort, reducing shock or hypothermia risks
Prevention of frozen pipes and cracked fittings
B-L-S Industries, Inc. offers heated enclosures specifically designed for harsh environments, ensuring uninterrupted safety coverage.
Smart Monitoring & IoT Integration
For advanced facilities, integrating Internet of Things (IoT) capabilities can provide:
Usage logs for safety audits
Maintenance reminders
Alerts when units are triggered
Water quality monitoring
These features not only support compliance efforts but also demonstrate a company’s commitment to cutting-edge safety protocols.
Why Choose B-L-S Industries, Inc.?
Since 1976, B-L-S Industries, Inc. has been at the forefront of emergency shower equipment innovation and manufacturing. Based in Carl Junction, Missouri, we understand the needs of American industries and have built our reputation on quality, reliability, and compliance.
What Sets Us Apart?
Unmatched Experience: Over four decades of hands-on expertise in safety systems.
Diverse Product Range: From basic eyewash units to fully customized, climate-controlled shower stations.
Engineering-Grade Design: Built to endure the toughest industrial environments.
Compliance-Ready Systems: All equipment meets or exceeds ANSI/ISEA Z358.1 standards.
Customization Services: Tailored solutions for facilities with unique spatial or hazard considerations.
Local Support: Prompt customer service and support from our U.S.-based team.
Whether you’re retrofitting an aging system or designing a new facility, B-L-S Industries, Inc. has the equipment and engineering insight to meet your exact needs.
Final Thoughts
In hazardous environments, every second counts. When a worker is exposed to dangerous chemicals or contaminants, having reliable and properly installed emergency shower equipment can make all the difference. From full-body drench systems to combination eye and face wash units, the right setup is essential for effective emergency response.
Facilities must ensure that their systems function as intended and comply with OSHA and ANSI standards. Regular maintenance, strategic upgrades, and flow optimization all play critical roles in safety assurance.
Ready to Upgrade Your Emergency Shower Systems?
If you’re evaluating your facility’s safety infrastructure, don’t leave it to chance. At B-L-S Industries, Inc., we’re more than just a supplier—we’re your safety partner. From standard units to fully customized solutions, we provide top-tier emergency drench showers, eye wash stations, and heated enclosures that exceed compliance standards and deliver peace of mind.
